Projects

HALDYN HEINZ FINE GLASS, KOSAMBA, GUJARAT

Rebuilding of 95 TPD Container Glass Furnace, comprises installation of 1700 MT Refractories, Demolition of Old Steel along with Fabrication – Erection of 150 MT New Steels. Fabrication – Erection of complete Ducting, Installing all Equipment etc.

SISECAM FLAT GLASS, HALOL, GUJARAT

Rebuilding of 600 TPD Float Glass Furnace. The job involves Demolition & Installation of 8800 MT of Refractory and 150 MT of Steel along with Furnace Equipment.

SCHOTT GLASS, JAMBUSAR, GUJARAT, INDIA

Rebuilding of T65 Borosilicate Glass Tank Furnace. The job involves Demolition & Reinstallation of Refractories, Fabrication & modification of part steels. Fabrication & Erection of Utility Piping & Tubing.

SCHOTT GLASS, JAMBUSAR, GUJARAT

Rebuilding of T63 Borosilicate Glass Tank Furnace. The job involves Installation of Refractories, Fabrication & modification of partly steels. Fabrication & Erection of Utility Piping & Tubing.

AGI GLASPAC, HYDERABAD

The project is Capacity expansion of their 300 TPD Furnace to make it 425 TPD within 48 days. The job involved for this Rebuilding Project of this Glass Furnace (designed by SORG, Germany) is Demolition of the 300 TPD old Furnace, Fabrication of 300 Tons of new steel. Erection of 325 Tons of Steel and 3900 Tons of Refractories.

TRIVENI RENEWABLES PVT. LTD., ANDHRA PRADESH

240 TPD Solar Glass Furnace (Green Field), designed by SORG. Our scope of job involved Steel & Ducting fabrication & installation. Refractory installation along with Refractory lining at Chimney.

PGP GLASS PVT. LTD. (Erstwhile Piramal Glass), JAMBUSAR, GUJARAT

J2 Forehearth Dismantling & Relining.

DEVI INNOVENTURES LLP, PONDICHERRY (Erstwhile Mohan Breweries And Distilleries Ltd.)

Rebuild of 260 TPD Container Glass Furnace designed by SORG.

SCHOTT GLASS, JAMUBSAR, GUJARAT

Tank67 – Oxy-fuel fired Borosilicate Amber Tube Glass furnace (Green Field). The job involved Fabrication & Erection of Steel, installation of Refractory, Fabrication & installation of Piping & Tubing.

AGI GLASPAC, HYDERABAD

Rebuild of 450 TPD Container Glass Furnace, designed by SORG, Germany: This project of installing 4600 MT of Refractories and 200 MT steel executed in 36 days against target date of 43 days.

PGP GLASS PVT. LTD. (Erstwhile Piramal Glass), KOSAMBA, GUJARAT

S10 Forehearth Dismantling & Relining.

PGP GLASS PVT. LTD. (Erstwhile Piramal Glass), JAMBUSAR, GUJARAT

250 TPD Container Glass Furnace (Green Field), designed by HORN, Germany:

a. Fabrication & Erection of Batch House Structures, 22 Nos. of Silos, Hoppers, Transfer Chutes and Erection of all Batch house Equipment including Bucket Elevators, Belt & Screw Conveyors, Batch Mixers etc.

b. Fabrication & Erection of 600 MT of Steel Structures & Erection of 3700 MT Refractory of New Container Glass Furnace along with installation of Cooling & Combustion ducts & all the Equipment. Hot sealing after heat-up.

# This job has been executed during the 2nd wave of COVID-19 when the supply of oxygen cylinders for Steel jobs was completely stopped for 2 months.

COMFIA INDUSTRIES PVT. LTD., SURAT, GUJARAT

Construction of 225 TPD Container Glass furnace (Green Field Project): Fabrication and installation of steel, installation of refractories, installation of combustion and cooling duct system and Hot sealing of Furnace after heat-up.

# This job was held up from May 2020 to Nov. 2020, due to non-availability of Refractories, because of COVID-19 Lockdown.

PIRAMAL GLASS, KOSAMBA, GUJARAT

100 TPD to 145 TPD Container Glass Furnace Expansion project, designed by HORN, Germany: Fabrication & erection of 300 MT steel, 2800 MT Refractory installation & erection of furnace cooling ducts and all the equipment. Hot sealing of Furnace after heat-up.

SUNRISE GLASS, SURAT, GUJARAT

180 TPD Container Glass Furnace Rebuild; (Project time: Partial Dismantling & Erection of Furnace, Regenerators, Distributor & Forehearths along with all the equipment. Hot sealing of Furnace after heat-up.

SCHOTT GLASS, JAMBUSAR, GUJARAT

T66 Cross Fired Tube Glass furnace (Green Field):

a. Supply, fabrication and erection of steel, erection of refractories, installation of combustion system and piping, pre—fabrication and installation of ducting and heating-up of Furnace.

b. Mechanical construction job of extension of existing Batch House.

# It is worthy to be noted that, above Three Jobs (Job No. 14, 15 & 16 had been accomplished by our teams in 3 different locations simultaneously, during the critical time of lockdown for the 1st wave of COVID-19 spread all over the world.

PIRAMAL GLASS, KOSAMBA, GUJARAT

40 TPD Container Glass Furnace Rebuild, designed by SORG Germany: Partial Dismantling & Erection of Furnace, Regenerators & Distributor & Erection of all equipment. Overcoating of Old side blocks with AZS Tiles. Hot sealing of Furnace after heat-up.

VITRUM GLASS, MUMBAI

Rebuild of 53.15 sqm. Container Glass Melting Furnace: Dismantling, fabrication & installation of steel, dismantling & installation of refractories & hot sealing of furnace.

SCHOTT GLASS, JAMBUSAR, GUJARAT

T63 Cross Fired Tube Glass furnace (Cold Repair): Dismantling & relining of Furnace refractories, modification of steel, Ducting (removal & installation) and hot sealing of furnace.

PIRAMAL GLASS, KOSAMBA, GUJARAT

Rebuild of 45 TPD Cross-fired Recuperative Container Glass Furnace, designed by SORG, Germany; Dismantling & Erection of Refractories of Furnace (Partial) & Forehearths (Full), Dismantling of Two Old Metallic Recuperators & installing of two new Metallic Recuperators. Overcoating of Old side blocks with AZS Tiles. Installation of all Equipment. Hot sealing of Furnace.

SCHOTT GLASS, JAMBUSAR, GUJARAT

T65 Cross Fired Tube Glass furnace (Green Field Project); Supply, fabrication and installation of steel, ducting and piping, installing combustion system, refractories installation, heating-up and hot sealing.

COGENT GLASS, HYDERABAD

Patching / overcoating of Furnace Side Blocks & Throat in hot condition.

SEVAM, MOROCCO

Rebuilding of 210 TPD Container Glass Furnace in 34 days for construction. Besides installation of complete Refractories & partial steels, the job includes Stainless Steel Piping, Furnace drilling - Glass draining and Heat-up - Cullet Filling. The job completed in 24 days.

SOTUVER GLASS, TUNISIA

Heat-up and Expansion control along with Hot sealing of a 300 TPD Container Glass Furnace.

JSC SALAVATSTEKLO, RUSSIA

Heat-up & Cullet filling of 600 TPD Float Glass Furnace

“JSC” GRODNO GLASS FACTORY, BELARUS

Furnace refractory installation work.

GLASSICA, CJSC, AZERBAIJAN

Supervision of Recuperative Furnace refractory installation work.

KIOO LTD. TANZANIA

Dismantling and construction of Forehearth for the existing Container Glass Furnace

MIDDLE EAST GLASS, EGYPT

Thermal decongestion of Regenerator checkers, Drilling of Furnace & Glass draining, Controlled Cool down, Manpower supply for Refractory installation, Heat up & expansion control of rebuilt Furnace No. 2.

FRIGOGLASS INDUSTRIES (NIG.) LTD., NIGERIA

160 TPD to 300 TPD Expansion Project of Container Glass Furnace (GF2); designed by HORN, Germany: Glass Draining & Furnace Demolition, Installation of steel & refractories, installation of combustion system and piping, installation of ducting, electrical cable laying, instrumentation and heat-up.

# This job had been executed during the 2nd wave of COVID-19

PIRAMAL GLASS CEYLON PLC, SRI LANKA

Patching of Side walls & Throat, Replacement of Curtain Arches of two doghouses, Partial replacement of Refractories of P2 Forehearth, all in hot condition.

ZARAFSON OYNA LLC, ZARAFSON, UZBEKISTAN

300 TPD Float Glass Furnace (Green Field Project): It is the first Float Glass Plant, installed at Uzbekistan, designed & supplied by HORN Glass, Germany. Our job involved Installation of total Steels, Refractories & all the equipment. Heat up & expansion control of newly built furnace.

# This job has been executed during the 2nd wave of COVID-19 with limited manpower.

OOO SIRDARYO UNIVERSAL OYNA., UZBEKISTAN

160 TPD Container Glass Furnace (Green Field Project), designed by HORN, Germany: Installation of refractories, installation of air reversal valves, pressure control damper, equipment FH & batch charger, placement of cabinets and skids, carpentry work and hot sealing of furnace.

# This job was executed during lockdown period of 1st wave of COVID-19 with limited manpower.

PIRAMAL GLASS CEYLON PLC, SRILANKA

300 TPD Container Glass Melting Furnace, designed by HORN Germany: Fabrication and erection of Steel Casing & Refractory Lining of new P0 Forehearth & newly extended Distributor in hot condition. Heat up & expansion control of newly built Forehearth.

AZAR FLOAT, AZARBAIJAN

300 TPD Float Glass Furnace, designed by HORN Germany: Supervision of Refractory Installation & Hot Sealing.